know-how on technology
Keep studying in the know-how of process and catalyst, support other departments in equipment, instrumentation, electrical design base from technical view;
Continuously searches for ways to improve plant performance in: yields, energy consumption, BOM, material efficiency, quality, waste and carry out the activities from senior process engineer and management team;
Compile the standard documents of SOP, EOP, ERP for operation, procedures for system cleaning, purging, innerting, dummy running, loop testing and function test in commissioning&startup phase;
Responsible for trouble shooting, process optimization, MOC and high technical support to operation teams;
Based on the plant turnaround schedule, implement shutdown and startup plan, leading activities in related area, including procedures and isolation plan, risk analysis, progress and quality control;
Follow up KPI of OEE, collecting data and information record with support from SPE and process manager to do analysis and improvement on availability, rate, quality; following up improvements to operation team;
Keep tracking BOM changes daily and report to SPE and process manager for abnormal deviation and carry out the activities for correction;
Fully dominant in utilities and high focus on the availability, rate and quality on utilities supply to all the plants on the site;
□ License on catalyst
Full understand the KPI of catalyst performance, optimization on the catalyst to prolong the life time of catalyst and running plant with high material efficiency with support from SPE and process manager;
Follow up activities for catalyst change-over, guide operation team to preparation, cooperate with maintains team on the actives in catalyst change over successfully and timely;
□ process and operation support
Cooperate with Plant Planner to distribute production plan into daily instruction, support and guide operation team to do process adjustment based on instruction;
Keep tracking process performance and quality of finish goods, give support to operation team to better understand the process, performance and quality problem and correction;
Provide assistance to operations in learning and understand for new design or modifications, guide operation team into the steps and activities for better understanding and cooperation;
Give high assistant to operation team for issues encountered in: process, automation control, electrical, equipment, and keep the list of defects and outstanding for continues improvement;
Assist the operation department in personnel development in short and long term;
Represent the company on customer visits and professional and technical functions as needed;
Updating the documents of PID, SOP, EIP, EOP, JSA… standard documents to operation team timely;
□ Process Safety and Audit
Participate in Hazard Study during project phase both for process and dedicate key equipment; conduct activates and guide operation team follow up recommendations in hazard study in design, construction, operation, procedure, and actions closed within request time;
Review the activities for startup and shutdown and with safety guard in procedure, and training to operation team;
Support operation team to do JSA for critical operation, routine work in daily;
High involvement in Hazard study during MOC and review activities done in design, construction, take lead to do PSSR and Post-startup assessment;
Take actions in related area for PSM and SAQ audit, ensure the defects and corrections have been closed on time;
□ MOC&Trouble shooting
To be MOC facilator to executive MOC as site procedure, collection and filtration the ideas from operation team, convert it to MOC; organize the technical review meeting for the MOC, as coordinator in the phase of technical review, Hazard study, equipment/instrumentation/electrical material preparation, PSSR, Post-startup and final performance assessment, keep tracking for all the related documents updating;
At plant level to fully manage MOC progress, and final documentation archive, responsible for element of MOC part in the PSM and SAQ audit ;
As owner to collect defects from operation team and convert into outstanding list, assign task to dedicate person in plant both for short term and long term target for problem solving;
As RCPS champion from plant level to organize workshop, support engineers to use RCPS workshop solve complicated troubleshooting, tracking actions done for owner and follow up relevant KPI changes after actions closed;
□ EPM
To be nominated energy management key members both internal and external;
Assist SPE to collect data of production, output value, energy consumption and input into system from government monthly;
Cooperation with financial department to collect data of production, output value, energy consumption, wastes and input into cooperate EPM system Monthly;
Tracking deviation of energy consumption and KPI follow up, do analysis, improvements and recommendation to operation and management team monthly;
□ Quality management
Assist SPE to buildup sampling points and specification for Raw materials, process control and products, and environmental concerns;
Buildup analysis method based on the know-how of process, and cooperate with lab engineers on analysis equipment, chemicals, and training and assessment operators for sampling;
Keep monitoring SPC rules for quality management in MES system, keep focus on quality deviation to adjust process;
Issue out quality report monthly with KPIs, and deviation analysis, recommendation and improvements in quality control and operation;
□ Budget
Assistant of process manager to control budget in responsible area by optimization the design, technical study, resource localization and so on;
Apply AR for new projects or MOC;